Cross Belt Sorter
Cross Belt Sorter
The Core Workflow:
1. Feeding and Scanning Identification
Translation: Packages are smoothly fed into the sorting machine via a feeding system (such as a conveyor belt). Subsequently, destination information is obtained through barcode scanning or RFID technology. The scanning system transmits this information to the central control system, completing the digital identification of the package.
2. Conveying and Sorting Execution
Translation: Sorting cars run at high speed along a circular track. Each car is equipped with a cross-belt that is perpendicular to the main conveying direction. After a package is placed on a car, the control system determines the sorting target location based on the identification information and triggers the command as it approaches the corresponding sorting outlet.
3. Precise Discharge
Translation: When the target sorting outlet is reached, the cross-belt on the car activates, pushing the package laterally into the designated chute. This action is achieved through precise synchronization control, ensuring that the package is accurately delivered to the corresponding area.
The Core Workflow:
1. Feeding and Scanning Identification
Translation: Packages are smoothly fed into the sorting machine via a feeding system (such as a conveyor belt). Subsequently, destination information is obtained through barcode scanning or RFID technology. The scanning system transmits this information to the central control system, completing the digital identification of the package.
2. Conveying and Sorting Execution
Translation: Sorting cars run at high speed along a circular track. Each car is equipped with a cross-belt that is perpendicular to the main conveying direction. After a package is placed on a car, the control system determines the sorting target location based on the identification information and triggers the command as it approaches the corresponding sorting outlet.
3. Precise Discharge
Translation: When the target sorting outlet is reached, the cross-belt on the car activates, pushing the package laterally into the designated chute. This action is achieved through precise synchronization control, ensuring that the package is accurately delivered to the corresponding area.
The cross-belt sorting system is mainly composed of four parts: feeding, sorting host, discharge, and control systems. Under the coordinated control of the control system, items are introduced from the feeding system into the sorting host for sorting, and the discharge system completes the physically sorted storage of items, thereby achieving the item sorting function.
The cross-belt sorting system is mainly composed of four parts: feeding, sorting host, discharge, and control systems. Under the coordinated control of the control system, items are introduced from the feeding system into the sorting host for sorting, and the discharge system completes the physically sorted storage of items, thereby achieving the item sorting function.
Application Scenarios
The cross-belt sorting system combines a compact loop design, modular flexibility, and high-speed, accurate sorting to provide a powerful solution for modern logistics needs.Mainly used for medium and small package sorting in the fields of express delivery, e-commerce, postal services, etc. Typical scenarios include express distribution centers, e-commerce warehouses, etc., which can reduce labor costs by more than 70%.
Application Scenarios
The cross-belt sorting system combines a compact loop design, modular flexibility, and high-speed, accurate sorting to provide a powerful solution for modern logistics needs.Mainly used for medium and small package sorting in the fields of express delivery, e-commerce, postal services, etc. Typical scenarios include express distribution centers, e-commerce warehouses, etc., which can reduce labor costs by more than 70%.
Key Technical Features:
· Loop Track Design:
Description: The sorting cars (or carriers) move in a continuous loop. This design minimizes the system's footprint
and allows for uninterrupted operation.
Benefit: This is particularly advantageous for high-throughput scenarios, as it maximizes efficiency and ensures a
constant flow of packages through the system.
· Modular Control:
Description: The system is designed with modularity in mind. This means that the number and layout of the sorting
chutes can be adjusted based on specific logistics requirements. It also means the system can handle
packages of varying sizes.
Benefit: This flexibility makes the system adaptable to different operational needs and allows for future expansion or
reconfiguration. It also can handle a wide range of package sizes.
· Efficiency and Accuracy:
Description: The system is capable of high-speed sorting, with speeds reaching 2-4 meters per second. The hourly
processing capacity can exceed 20,000 items, and the error rate is kept below 0.01%.
Benefit: These features ensure that the system can handle large volumes of packages quickly and accurately,
making it ideal for demanding logistics environments. The low error rate is crucial for maintaining the integrity
of the sorting process and minimizing losses.
Key Technical Features:
· Loop Track Design:
Description: The sorting cars (or carriers) move in a continuous loop. This design minimizes the system's footprint
and allows for uninterrupted operation.
Benefit: This is particularly advantageous for high-throughput scenarios, as it maximizes efficiency and ensures a
constant flow of packages through the system.
· Modular Control:
Description: The system is designed with modularity in mind. This means that the number and layout of the sorting
chutes can be adjusted based on specific logistics requirements. It also means the system can handle
packages of varying sizes.
Benefit: This flexibility makes the system adaptable to different operational needs and allows for future expansion or
reconfiguration. It also can handle a wide range of package sizes.
· Efficiency and Accuracy:
Description: The system is capable of high-speed sorting, with speeds reaching 2-4 meters per second. The hourly
processing capacity can exceed 20,000 items, and the error rate is kept below 0.01%.
Benefit: These features ensure that the system can handle large volumes of packages quickly and accurately,
making it ideal for demanding logistics environments. The low error rate is crucial for maintaining the integrity
of the sorting process and minimizing losses.